How to Build a Wood Chevron Barn Door

Kennith Bogan

Construct a good wooden Do-it-yourself chevron barn door with a herringbone sample. Image tutorial in addition a PDF woodworking prepare to make it easy to develop your individual barn door from reclaimed wooden or contemporary lumber. 

See extra Do-it-yourself doorways and barn doorways in our Shut The Entrance Door Do-it-yourself sequence, in addition our picks for cost-effective barn door hardware right here. 

DIY chevron barn door, wood herringbone barn door, woodworking plans and tutorial
Get the chevron barn door options Below

How to Construct a Chevron Barn Door

by reader Emily Seaton | woodworking prepare by Amy of Hertoolbelt

Emily built this beautiful wooden chevron barn door as part of her boys’ rest room renovation. She shares her story under, and Amy has set together a setting up prepare so you can develop your individual door just like Emily’s!

Get the specific woodworking prepare Below to develop your individual chevron barn door utilizing new lumber, or utilizing reclaimed hardwood flooring like Emily reveals in the photograph tutorial under.

The finished barn door measures 39 ½” W x eighty four ½” H x 1 ½” D.

DIY chevron barn door, wood herringbone barn door, woodworking plans and tutorial

Products and Applications

This put up has affiliate one-way links study extra and go through our entire disclosure plan right here.

The chevron barn door is built utilizing plywood and luan, with 1x lumber for the structure and herringbone specifics. (Emily reveals how she utilized reclaimed wooden flooring under.)

Building A Wood Chevron Barn Door for a Boys’ Lavatory Renovation

Good day Remodelaholics!  My title is Emily and I dwell right here.

fixer upper with chevron barn door woodworking plans, wood herringbone barn door

We moved into this 90 one thing year aged Kansas Town dwelling less than a year back with a few boys (including an infant, a 4 year aged and a five year aged), a seventy pound doggy and an crazy belief that we could rehab most all of it on our individual.  What it lacked in modern day requirements (it experienced no duct operate, gutters, insulation, and many others.) it produced up for in attraction and place.

When we walked in for the inspection there was h2o pouring by way of the entryway, remnants of termites in the dining place and asbestos in the popcorn ceiling.  To say this was a fixer higher was an understatement but we beloved the substantial corner good deal, the format and the community.

This is Georgia.

Build and amazing chevron barn door with this great tutorial and woodworking plans.

She lived right here just before me, with her two grownup bachelor sons.  From what I can inform by way of pictures and letters the household still left powering, Georgia and her boys appear to be like wonderful individuals who adored this aged dwelling and produced several terrific reminiscences in it.  Although we now individual the dwelling, there is nonetheless a great deal of Georgia to be located everywhere (including this portrait which my husband retains hanging on our 2nd ground landing for some cause).

Georgia and I share a appreciate for this aged wonderful dwelling.  Nevertheless we part techniques when comes to the best way to exhibit off its historic beauty.  Georgia desired to protect it up with levels of wallpaper, paint, carpet and velvet (certainly we eliminated a truckload of dusty velvet drapes).  Now, I am going place by place in an hard work to restore the primary miracles of our forever dwelling while weaving in a few modern day gems.  Somewhere between making faculty lunches, naptimes and chasing all-around my 1 year aged, I am making an attempt to locate the time to transform Georgia’s dwelling into 1 that I can simply call my individual.

I am confident that Georgia would not approve.

We have no options to ever move so I take complete comfort and ease in making this dwelling just as we want it.  My husband and I had been compelled to develop sets while in school to fulfill our Theater scholarships.  Little did I know how fruitful individuals store lessons would be for us!  We have never ever rehabbed a dwelling just before, but we dove it head very first and haven’t seemed back.  Our most new project associated turning an out-of-date bedroom and hooked up bathtub into a place for my two oldest boys.  Below is the place just before (Yes, that is pink floral wallpaper.  And certainly, it is also on the ceiling.  I explained to you Georgia was everywhere):

boys bathroom before remodel and chevron wood herringbone barn door - via @Remodelaholic

And right here is the rest room which we took down to the studs, leaving only the ceiling and the primary hexagon mosaic tile ground.

boys' bathroom remodel with original tile

This place wanted several items, including a new rest room door.  I appreciate to locate great items from blogs, like this 1, or Pinterest, and recreate them.  As they say, there is very little new under the sunlight and I am not previously mentioned stealing any idea that is a superior idea.  I located an awesome model of a barn door on The Accent Piece and understood I preferred to make it, or 1 like.  Below is the door I ultimately came up with (which Amy established woodworking options for right here):

DIY chevron wood herringbone barn door for a bathroom

Why pick a barn door?

I made a decision on a barn door for the reason that in increasing a few boys under the age of 7 the overall look of my dwelling typically appears to be extra like a barnyard than a location exactly where civilized individuals dwell.

There had been also sensible reasons that produced the barn door a superior in shape.  The primary door swung inward and to the proper which is possibly why the light switch was on the opposite side of the place previously mentioned the sink rather of to the proper of the door exactly where you would commonly locate the light switch.  I experienced visions of my boys stumbling across cold tile in the center of the evening blindly making an attempt to locate the switch previously mentioned the sink.  We solved this difficulty by moving the light switch to the proper of the door but we experienced to do away with the inward swinging door.  The barn door solved the logistical difficulty.

Some individuals suggest barn doorways are not superior for bathrooms for privateness reasons but considering this is within just a bedroom I assumed it would be ok.  Besides, how considerably privateness do 4 and 6 year aged boys seriously want anyway?  They almost never shut the door when they are undertaking their business as it is.

herringbone detail on a wood chevron barn door, diy woodworking plans

Picking out Wood for the Chevron Barn Door

I experienced not long ago been to my area Habitat for Humanity Restore and understood they experienced a substantial stock of assorted hardwood flooring for a $1 a foot.  Not seriously knowing how considerably wooden I wanted (I possibly went back three instances for extra) I picked by way of items I assumed had been a superior mix.  I commenced by measuring the outdoors of the door frame to the rest room.  In my circumstance, it was 39” wide and 83” tall. (The printable woodworking options are built to these exact measurements, but you can adjust the sizing if wanted.)

I went to Residence Depot and experienced them minimize a sheet of ½’ plywood and a sheet of luan down to 38” wide, 1 inch quick of the door frame width to let for framing the outdoors with trim.  The luan is the back of my door and the plywood tends to make up the center of the structure.

Once you have the materials, the door can be constructed in a few standard methods. I’ll exhibit the pictures right here, and you can get a entire minimize listing and assembly diagrams right here in the woodworking prepare.

Time & Cost

The construction of the chevron barn door took about three – 2 hour classes.  Hanging the door is definitely a team hard work but I managed the construction myself.

Cost breakdown:

  • Hardwood ground- $thirty
  • Trowel cope with- gifted
  • 4, 1×2- 8FT strips- $five
  • 4×8 sheet Luan- $13
  • 4×8 sheet plywood- $23
  • Door hardware – $98
  • Leather cope with- $three
  • Tacks for cope with- $three

build chevron barn door with herringbone details

How to Construct a Do-it-yourself Chevron Barn Door

Move 1: Build the Door Foundation

Glue the luan and plywood together with wooden glue.  The luan side need to be on the ground.  Established heavy objects on prime all all-around to compress the luan to the plywood and permit it dry.  I utilized only wooden glue for this phase.  I understood this would not be enough toughness for the finished products but will go back with quick nails to protected.

Move 2: Pick Wood for Herringbone Barn Door Pattern

Begin arranging the hardwood ground to locate the sample you like most.  I feel it is helpful to draw out a diagram just before you start so you know what it will search like. I utilized five horizontal slats at the prime of the door just before beginning the break up herringbone barn door sample – or simply call it chevron, regardless of what you like.

The printable woodworking options have a entire diagram and minimize listing, including board widths, to make the format easy. 

I commenced laying out and setting up the encounter of the door from the outdoors in.   I did not have items extensive enough to operate the duration of the door on the edges, so I set the seam on the still left exactly where I planned for the cope with to go.

diy reclaimed wood herringbone barn door, chevron barn door


Move three: Attach The Wood Encounter

Begin securing the wooden flooring edges with wooden glue and 1 1/4” nails. Begin with the prime and side frames, then the prime horizontal items. You can insert the base encounter frame piece now like Emily did, or wait to set up it after the herringbone barn door element (like proposed in the woodworking options).

I utilized a pneumatic nail gun, which tends to make this process very speedy.  In addition, there is very little like utilizing a nail gun to vent the frustrations of the working chevron barn door, reclaimed wood herringbone barn door detail


Move 4: Lower The Door Stile

Lower a 1×2 to operate down the center.  Wait to protected this piece till all of the diagonals are minimize to in shape.  This provides you wiggle place to squeeze in the very last piece of the herringbone barn door sample.

Move five: Lower and Install Herringbone Barn Door Pattern

To start the herringbone diagonals, I commenced at the corner with a triangle I minimize from a broader piece of flooring.  From there it was a make any difference of marking the duration of just about every minimize till I bought to the stop.  These are all forty five degree angles and a triangle is very helpful. The woodworking prepare has a specific diagram of lengths and dimensions to make this part even a lot easier!

An gain of working with hardwood flooring is that just about every piece is made with a tongue and groove edge in order for the items to in shape into 1 a further.  All you have to do is set it in and gently hammer the items together.  Then protected just about every piece with the pneumatic a wood barn door with chevron pattern, diy herringbone barn door detail


Move 6: Add Barn Door Frame

Right after the front of the door is finished its time to frame the sides.  The thickness of the door equaled 1 ½” (1/4” luan + ½”plywood + three/4” hardwood ground).  This permitted me to use 1x2s strips of wooden (which in actuality evaluate at ¾” x 1 ½”) to frame the door.  I minimize the 1x2s at a forty five degree angle and hooked up them to the outdoors edge with a pneumatic gun.


attach wood herringbone barn door back and frame

Move seven: Secure Barn Door Backing

The back of the door is just the sheet of luan.  Hammer quick nails all-around the edge of the luan for included toughness.

Move 8: Complete

If your precision with a noticed is anything at all like mine, you could have gaps in the corners of the trim.  Fill any imperfect corners (in my circumstance all) with wooden filler.  When dried, sand till easy.

diy herringbone barn door detail on a chevron barn door, woodworking plan

I experienced meant to stain the door but after it all came together I seriously beloved the pure search of the hardwood ground.  I gave it a few coats of polyurethane utilizing a foam brush.

finished diy chevron barn door, wood herringbone barn door accents

Reclaimed Wood Barn Door Components

I bought the barn door hardware on Ebay.  There are a wide range of choices but I went with a standard design and style. (See extra cost-effective barn door hardware right here.)

This door is heavy but did not exceed the 200lbs excess weight restrict of most barn door hardware.  Looking at how wide our door is we went with the extensive 6.6 FT alternative opposed to the 6FT.  Presented the thickness of our baseboards, we hung the hardware backwards so the door would be farther away from the wall.

barn door hardware, chevron barn door with herringbone detail

The barn door cope with is an aged trowel my aunt located at an estate sale.  I took it from her figuring I would use it 1 working day.  I located the perfect location within just a thirty day period.

diy barn door handle and hardware, chevron herringbone barn door

We wanted a modest cope with to open the door from the inside of the rest room.  I make a decision on a strip of leather-based that I hooked up with tacks.

leather diy barn door handle, herringbone wood chevron barn door

While looking for leather-based at Passion Foyer I can across these leather-based bookmarks.  The sizing is perfect.  I hammered it on with substantial nail heads leaving some slack so the cope with would be a lot easier to grab.

leather diy barn door handle, herringbone wood chevron barn door

leather diy barn door handle, herringbone wood chevron barn door


Concluded Barn Door + Boys’ Lavatory Renovation

Below is the finished products, with a check out into my boys’ new rest room.  The tiling is also my operate.  I credit rating my husband with the plumbing and electrical.

diy bathroom renovation with herringbone barn door DIY

Bedroom and Lavatory Notes:

  • Bedroom coloration:  Benjamin Moore’s Hale Navy
  • Lavatory vainness and sinks:  Ikea’s Hemnes/ Rattviken with Braviken sink
  • Faucet: Ikea’s Runskar
  • Mirrors:  Ikea’s Savern
  • Wall Tile: Residence Depot’s Snow White Brick 12×12” mosaic tile
  • Floor Tile: primary to the dwelling
  • Light Fixtures: Pottery Barn Outlet, Covington Articulating One Sconce without having the shade (we broke 1 so made a decision to go without having and use Edison bulbs rather).

This door is the perfect ending contact to this bed and bathtub remodel.  I know I appreciate it extra than my boys do but I hope they will come to appreciate it 1 working day way too.  While I do not have a weblog, you can adhere to me on Instagram.

Much more Do-it-yourself barn doorways:

in addition 35 extra Do-it-yourself barn doorways right here. 

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Build A Chevron Barn Door, Wood Herringbone Barn Door, Woodworking Plans, Remodelaholic

Build an amazing chevron barn door with this great tutorial and woodworking plans.

To start with posted thirty Mar 2015 // Up to date 19 May possibly 2020

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About Amy Baesler